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About Us
About Us – Custom Plastic Fabrication Expertise You Can Trust
At Poly Synthesis, we are more than just a plastic fabrication company. We are specialists in precision plastic fabrication, delivering bespoke solutions tailored to the specific needs of our clients. With decades of experience, we take pride in providing high-quality, hand-fabricated plastic components to industries across Australia. Every product we create is meticulously designed for durability, precision, and reliability. We believe in craftsmanship, not mass production, ensuring that every detail of your project is perfectly aligned with your requirements.
Whether it’s custom piping systems, storage tanks, or complex industrial components, we deliver solutions that withstand the demands of the most challenging environments. Our expert engineers and fabricators bring technical expertise and a passion for problem-solving to every project, offering innovative, long-lasting solutions for industries like chemical processing, water management, mining, and marine applications.
Our Mission
At Poly Synthesis, our mission is simple: to provide custom plastic fabrication solutions that exceed client expectations. We collaborate closely with our clients throughout the fabrication process, ensuring that each project is tailor-made to meet specific industry demands. Whether your project involves chemical storage systems, water management solutions, or mechanical engineering components, we are committed to delivering the highest quality products.
We take the time to understand your needs, allowing us to deliver custom-built solutions that are durable and sustainable. Using premium materials and advanced fabrication techniques, we guarantee that each component is designed to perform for the long term, offering value far beyond the initial investment.
Our History and Expertise
Poly Synthesis was founded to provide industries with custom plastic fabrication solutions that go beyond standard moulded products. From our inception, we have focused on delivering hand-fabricated plastic components that meet the unique challenges of sectors such as chemical processing, mining, and water treatment. Over the years, we have earned a reputation for innovative solutions and unmatched quality, expanding our capabilities to tackle some of the most complex fabrication projects.
Our approach is rooted in the belief that customisation is key to delivering optimal results. Through continuous innovation and a commitment to cutting-edge fabrication techniques, we have grown into a trusted partner for companies needing high-performance, durable plastic systems. Our expertise in plastic welding, custom fabrication, and bespoke design has allowed us to solve unique challenges for clients across a variety of industries.
How We Work: Our Collaborative Process
At Poly Synthesis, we believe that a successful project begins with a clear understanding of your unique needs. Our fabrication process is designed to be collaborative, ensuring that your project is managed from start to finish with precision, transparency, and efficiency. Here’s how we work:
1. Consultation
The first step in our process is a detailed consultation where we work closely with you to understand your project goals. Whether you need custom plastic piping systems, sheet fabrication, or complex component welding, we gather all the necessary details to ensure we fully understand your requirements. We take into account every factor, from the environmental conditions your system will face to the specific regulatory requirements that must be met.
2. Design
Once we’ve gathered all the information, we move into the design phase. Using the latest CAD software, our expert designers create precise, customised designs that meet your exact specifications. We ensure that every detail is accounted for, from material selection to dimensions, and we take pride in delivering designs that perfectly match your project’s needs. During this phase, we work closely with you, making adjustments to the design as needed to ensure that every aspect of the project aligns with your goals.
3. Quotation
After finalising the design, we provide you with a detailed quotation. This quote includes a breakdown of all costs, a clear timeline for the project, and a comprehensive scope of work. We believe in full transparency, so you’ll never encounter hidden fees or surprises. The quote is carefully calculated to ensure that every aspect of the project is covered, giving you confidence in both the budget and the timeline.
4. Fabrication
Once the design is approved and the quote accepted, we move into the fabrication phase. Our fabrication team consists of highly skilled professionals with expertise in advanced plastic welding techniques such as butt welding, extrusion welding, and socket fusion. We fabricate each component with precision and care, ensuring that every piece meets the highest standards of quality and durability. The custom nature of our fabrication process means that we can create complex, tailor-made components that fit perfectly within your project’s specifications.
5. Testing
At Poly Synthesis, quality is non-negotiable. After fabrication, every component undergoes rigorous testing to ensure it meets the necessary strength, durability, and performance standards. Our testing process includes checks for chemical resistance, pressure, and environmental stress, depending on the project’s requirements. We guarantee that every piece will perform as expected, and we won’t proceed with delivery until each component passes our stringent quality control measures.
6. Delivery
Once the testing phase is complete, we arrange for the delivery of your custom components or systems. Whether your project requires small-scale components or large, multi-piece systems, we ensure that everything arrives on-site, ready for installation. Our logistics team manages the delivery process to guarantee that your products arrive in pristine condition and within the agreed timeline.
What Sets Us Apart?
At Poly Synthesis, we are not just another plastic fabrication company. We stand out for our commitment to customisation, quality, and innovation. Every project is treated with a level of care and expertise that ensures long-term success.
Customisation at Every Step
We offer complete customisation, ensuring that your product fits the exact specifications of your project. Whether it’s a chemical storage tank, a piping system, or a unique industrial component, we deliver tailored solutions that address your specific needs.
Commitment to Quality
Our dedication to quality is unwavering. From design to fabrication and testing, we ensure that every product exceeds your expectations. We use only the highest quality materials like HDPE, PP-H, and PVC-U, ensuring that your system performs reliably for years to come.
Innovative Solutions
We thrive on tackling complex challenges. Whether you need to store corrosive chemicals, require components for extreme temperatures, or face space constraints, we provide innovative solutions designed to solve real-world problems.
Why Work with Poly Synthesis?
When you work with Poly Synthesis, you’re partnering with a team committed to delivering exceptional results for every project. Here’s why clients trust us:
1. Unmatched Expertise
With decades of experience, our team has the skills and knowledge to deliver top-tier solutions, regardless of project size or complexity.
2. Client-Centric Approach
We take a collaborative approach to every project, working closely with you to ensure that your goals are met and your vision is realised.
3. Proven Results
With a track record of successful projects across multiple industries, we have established ourselves as a leader in custom plastic fabrication.
4. Local Manufacturing and Fast Turnaround
As a Brisbane-based company, we offer quick turnaround times and reliable local service, ensuring that your project stays on track.
Industries We Serve with Custom Plastic Fabrication
At Poly Synthesis, we understand that each industry has specific needs when it comes to custom plastic fabrication. Whether it’s providing durable, chemical-resistant, or precisely tailored components, our fabrication services are designed to offer specialised solutions for various sectors. Our expertise in plastic welding, cutting, and machining ensures that every project is executed to the highest standards of quality and reliability.
In the mechanical engineering sector, precision is key. Our custom plastic fabrication services are used to create components that are integral to the safe and efficient operation of machinery. We provide solutions for fluid storage, machine protection, and the fabrication of complex parts that enhance performance and reduce wear and tear on equipment. With our expertise in handling HDPE, PP, and PVC-U, we ensure that each fabricated component integrates seamlessly into your mechanical systems.
Applications:
- Custom fluid storage tanks for hydraulic systems
- Machine guards and protective barriers
- Fabricated components for cooling and lubrication systems
For industries involved in chemical handling, it’s crucial to have components that can withstand corrosive substances and harsh environments. Our custom plastic fabrication services focus on creating chemical-resistant tanks, piping systems, and barriers made from materials such as PP-H, HDPE, and PVDF. These materials provide excellent resistance to acids, bases, solvents, and other aggressive chemicals, ensuring long-lasting safety and performance.
Applications:
- Fabricated chemical storage tanks and containers
- Piping systems for corrosive fluids
- Custom chemical-resistant barriers for processing plants
Water treatment facilities depend on high-quality, durable, and leak-proof components to handle both treated and untreated water, as well as the chemicals used in the purification process. Our fabricated components, including custom plastic tanks, pipes, and flow control systems, are designed to manage large volumes of water while resisting degradation from chemicals and environmental stresses. HDPE and PVC-U are popular materials for water treatment applications due to their chemical resistance and durability.
Applications:
- Fabricated tanks for chemical storage in water treatment
- Piping systems for water distribution
- Custom containment systems for wastewater and sludge management
Mining and mineral processing operations require fabrication solutions that can withstand harsh conditions and heavy wear. Our custom plastic fabrication services provide abrasion-resistant tanks, piping, and storage systems that handle chemicals, slurry, and other materials used in mining. HDPE, PP-H, and PVDF are commonly used in our fabricated components due to their durability and ability to withstand abrasive substances.
Applications:
- Fabricated slurry tanks for mineral processing
- Piping and storage systems for chemicals used in extraction
- Custom solutions for process water containment in mining operations
In the RV industry, custom plastic fabrication is essential for creating lightweight, durable, and space-efficient components. We provide solutions such as freshwater tanks, greywater and blackwater tanks, and other specialised storage systems designed to fit perfectly within the compact space of recreational vehicles. Our components are crafted to ensure durability, easy installation, and safe storage of both drinking and wastewater.
Applications:
- Freshwater tanks for RV water supply
- Custom greywater tanks for wastewater storage
- Blackwater tanks for sewage management in RVs
In the boating and marine industry, the need for corrosion-resistant and durable components is paramount. Our plastic fabrication services provide lightweight and long-lasting tanks, piping, and barriers built to withstand exposure to saltwater and UV radiation. HDPE and PVC-U are commonly used materials that offer high resistance to corrosion while maintaining the strength needed for marine environments.
Applications:
- Freshwater and fuel storage tanks for marine vessels
- Custom bilge water management systems
- Wastewater storage tanks for boats and yachts
In civil engineering, our custom plastic fabrication services are integral to large-scale infrastructure projects. From rainwater harvesting to chemical containment systems, we provide fabricated components that ensure long-term performance under challenging environmental conditions. Our components are designed to integrate seamlessly into construction projects, providing durable solutions for water management, storage, and processing systems.
Applications:
- Custom water tanks for rainwater harvesting
- Chemical storage systems for construction projects
- Piping systems for water distribution in large-scale infrastructure
In commercial and point-of-display sectors, the aesthetic appeal of fabricated components is as important as their functionality. We design and fabricate custom plastic components that not only serve a practical purpose but also enhance the visual presentation of commercial displays, retail units, and promotional fixtures. Our expertise allows us to create visually appealing solutions without compromising on performance or durability.
Applications:
- Custom water tanks for retail displays
- Fabricated components for promotional and advertising displays
- Decorative tanks integrated into commercial environments
