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Mechanical Engineering

Mechanical Engineering – Precision Plastic Fabrication for Robust Components

At Poly Synthesis, we specialise in providing precision plastic fabrication solutions tailored to the exacting needs of the mechanical engineering industry. Our custom-engineered plastics are designed to deliver superior performance, durability, and reliability in complex mechanical systems. With a focus on precision machining and material strength, our fabricated plastic components meet the high standards required for manufacturing, automation, and industrial applications.

Whether you need custom gears, bushings, bearings, or piping systems, our team of experts is committed to delivering solutions that fit seamlessly into your mechanical operations. We partner with you at every step to ensure that the materials, design, and fabrication process align perfectly with your project’s unique requirements.

Custom Plastic Solutions for Mechanical Engineering

At Poly Synthesis, we understand that mechanical engineering requires materials that can withstand wear, friction, and heavy loads. We offer a range of high-performance plastics that are ideal for these challenging environments, including Nylon (PA6, PA66), Acetal (POM), and Polycarbonate (PC). These materials provide excellent mechanical properties, including impact resistance, low friction, and dimensional stability, ensuring optimal performance in demanding applications.

Our plastic fabrication services include:

  • Gears and Bearings: We fabricate custom plastic gears and bearings that provide high wear resistance and low friction, perfect for reducing downtime and extending the life of mechanical systems.
  • Conveyor Components: Our plastic conveyor parts, including wear strips and bushings, are designed to withstand heavy use and high-speed operations, ensuring smooth, reliable movement.
  • Machine Guards and Covers: We produce high-impact machine guards and protective covers using materials like Polycarbonate and Acrylic, ensuring both safety and durability in industrial environments.
  • Fluid Handling Systems: Our custom piping systems and tanks are built to handle a wide range of fluids, offering resistance to chemicals, abrasion, and environmental factors.

Tailored Fabrication for Mechanical Applications

Mechanical engineering requires absolute precision, which is why every plastic component we fabricate is tailored to meet the specific needs of your project. Our CNC machining services ensure that each part is fabricated with the highest level of accuracy, allowing for tight tolerances and flawless performance.

We offer customisation options that include:

  • Material Selection: We work with a variety of engineering-grade plastics, including Acetal, Nylon, Polycarbonate, and UHMWPE, ensuring the material is perfectly suited to your application.
  • Precision Cutting and Shaping: Our advanced CNC machining allows us to cut and shape plastic components to exact specifications, ensuring that they integrate seamlessly into your systems.
  • Surface Finishing: We offer smooth or textured surface finishes based on your project needs, whether it’s for fluid handling, mechanical parts, or protective barriers.
  • Welding and Assembly: For complex systems, we provide plastic welding services to ensure a secure and seamless connection between components.

 

Our Location: Supporting Mechanical Engineering Nationwide

Based in Brisbane, Queensland, Poly Synthesis proudly serves mechanical engineering companies across Australia. Our central location allows us to provide quick turnaround times and efficient delivery, ensuring that your custom-fabricated plastic components reach you on schedule, no matter where your project is based. Whether you’re in a bustling urban hub or a remote industrial site, our Brisbane-based team is equipped to handle the unique demands of mechanical engineering projects nationwide, providing high-quality solutions tailored to Australia’s varied environments and industries.

Customisation Options for Mechanical Engineering Projects

At Poly Synthesis, we recognise that every mechanical engineering project has unique requirements, which is why we offer a wide range of customisation options:

1. Material Selection

Steel Rollers with PU Coating and PA6 Internal Bushing Sleeve.

We help you choose from high-performance plastics such as Nylon, Acetal, and Polycarbonate, depending on the specific needs of your system. Each material offers unique benefits, from low-friction properties to impact resistance.

 

2. Custom Sizes and Shapes

HDPE sheet bending

Our precision CNC machining capabilities allow us to produce components in a variety of sizes and shapes, ensuring a perfect fit within your existing system.

3. Surface Finishing

Acrylic Crane for Engineering Class Project

Whether you require smooth surfaces for fluid systems or textured surfaces for mechanical parts, we offer a range of surface finishes to meet your operational needs.

4. Assembly and Welding

hot gas and extrusion welding

For projects that require multiple components, we provide expert welding and assembly services, ensuring that your system is built to exact specifications.

4 Reasons to Choose Poly Synthesis for Mechanical Engineering

Poly Synthesis is committed to delivering exceptional plastic fabrication services to the mechanical engineering industry. We understand the importance of precision, durability, and reliability, which is why we offer custom solutions that are designed to meet the highest standards of engineering excellence. Our team of experts works closely with you to ensure that every part of your system is fabricated to your exact specifications, ensuring long-term performance and reduced downtime.

We pride ourselves on providing high-quality, durable solutions for complex mechanical applications, offering materials that resist wear, chemical exposure, and environmental factors. Whether you’re designing new systems or replacing worn components, Poly Synthesis is your trusted partner in custom plastic fabrication.

 

1. Precision and Accuracy

Our advanced CNC machining ensures that every component is fabricated to the highest levels of accuracy, guaranteeing reliable performance in your mechanical systems.

Large Rectangular Wastewater Tank

2. Durability and Strength

We work with high-performance plastics that offer excellent wear resistance and impact strength, ensuring that your components last longer in demanding environments.

 

marking tank nozzles on site

3. Customised Solutions

Every project we undertake is fully customisable, from material selection to final fabrication, ensuring that your components are specifically designed to meet the needs of your mechanical systems.

 

rectangular wastewater tanks

4. Expert Knowledge

With decades of experience in plastic fabrication, our team brings a wealth of knowledge to every mechanical engineering project, helping you choose the best materials and fabrication methods for optimal performance.

wastewater treatment plant

Contact Us Today

Ready to discuss your next mechanical engineering project? Contact Poly Synthesis today to learn more about how our custom plastic fabrication services can enhance the performance and durability of your mechanical systems. Our team of experts is ready to assist with design, material selection, and fabrication to ensure that your project is completed with precision and excellence.

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