Custom Plastic Fabrication
Custom Plastic Fabrication Services – Tailored for Precision and Industrial Performance
At Poly Synthesis, we specialise in delivering custom plastic fabrication services designed to meet the precise demands of a range of industries. Whether you need intricate plastic components, industrial-grade barriers, or custom-built systems, our fabrication services are tailored to provide the highest level of performance, durability, and reliability.
We work with a variety of engineering-grade plastics, including HDPE, PP, PVC-U, and Polycarbonate, ensuring that each fabricated part is optimised for its intended application. With over 20 years of experience, our fabrication processes utilise advanced techniques like CNC machining, precision cutting, and plastic welding to deliver robust solutions that excel under challenging conditions.
Our custom fabrication services are trusted by industries across engineering, construction, chemical handling, marine, and more, providing components that enhance operational efficiency and ensure long-term performance.
Expert Craftsmanship for Your Industry Needs
When precision and reliability matter, Poly Synthesis delivers. Our custom plastic fabrication services are engineered to support industries where durability and material performance are critical. Whether you’re in need of machinery components, industrial guards, or complex ducting systems, we collaborate with you to ensure the design, material selection, and fabrication processes are perfectly aligned with your project’s requirements.
From chemical-resistant barriers to lightweight structural components, our fabrication solutions ensure that every product we create is built to excel in demanding environments. Our focus is on precision craftsmanship, and every component we fabricate is made to order, ensuring that it fits seamlessly into your operation.
Why Choose Our Custom Plastic Fabrication Services?
At Poly Synthesis, we are committed to delivering fabrication services that combine quality, precision, and flexibility. Here are four reasons why industries across Australia trust us with their custom plastic fabrication needs:
1. Expertise Across a Range of Plastics
We have extensive experience working with a wide range of plastics, each chosen for its unique properties and suitability for different industrial applications. Our materials include:
- HDPE (High-Density Polyethylene): Known for its outstanding durability, chemical resistance, and impact strength, HDPE is the go-to choice for industrial applications requiring robust materials.
- Polypropylene (PP): This versatile plastic is lightweight and resistant to chemicals, making it ideal for custom piping systems and fluid management solutions.
- PVC-U (Unplasticised Polyvinyl Chloride): Chosen for its rigidity, chemical stability, and impact resistance, PVC-U is perfect for structural applications and systems exposed to harsh chemicals.
- Polycarbonate (PC): Renowned for its impact resistance and clarity, PC is often used for safety guards, machine covers, and other applications requiring protective barriers.
Our team works closely with you to select the right material for your project, ensuring that each fabricated component is optimised for the environment in which it will be used.
2. Advanced Fabrication Techniques
We utilise state-of-the-art fabrication techniques to deliver components that meet the tightest tolerances and specifications. Our processes include CNC machining, plastic welding, precision bending, and cutting. This ensures that every component is crafted to the highest standards, providing the consistency and performance your project demands.
Whether you need high-volume production runs or a single custom-fabricated component, we have the capacity and expertise to deliver precision parts that meet your exact needs.
3. Customised Fabrication Solutions
At Poly Synthesis, we understand that every project is unique. That’s why we offer fully customised fabrication services that are tailored to meet your specific requirements. Whether it’s custom-built guards, fabricated panels, or bespoke ducting systems, we work with you from design to delivery to ensure that every component is perfectly suited to your application.
Our tailored fabrication process allows us to produce everything from intricate, small-scale components to large, complex structures that integrate seamlessly into your system.
4. Built to Withstand Harsh Environments
Our custom plastic components are designed to perform in even the harshest conditions. Whether your project involves exposure to UV radiation, chemicals, or extreme temperatures, our plastics and fabrication techniques ensure long-term durability. We specialise in creating components that are UV-stabilised, corrosion-resistant, and able to handle significant environmental stress, making them ideal for outdoor and industrial use.
Fabricated in Brisbane for Australian Industries
All our fabrication work is done locally in Brisbane, where we specialise in creating plastic components that are specifically built for the Australian climate. From the intense sun to heavy rain and fluctuating temperatures, our fabricated parts are engineered to withstand the unique conditions of Australian industries.
Working with Poly Synthesis means choosing a local fabricator who understands the needs of Australian businesses. Our local manufacturing facility allows us to offer faster turnaround times, personalised service, and an in-depth understanding of the challenges faced by industries in Queensland and across the country.
By partnering with Poly Synthesis, you gain access to a team of experts committed to delivering high-quality custom plastic components built for long-lasting performance in even the most demanding environments.
Case Study: PU Parts for Indestructible, Non-Marking Tyre Rims
Client: A major automotive service and equipment manufacturer
Project: Fabrication of PU components to replace traditional alloy jaw clamps for tyre changing machine
Challenge:
The client was facing issues with their current tyre changing equipment, which used alloy jaw clamps. These clamps, while durable, were causing damage to tyre rims during operation, leaving marks and scratches on the alloy rims of high-end vehicles. The client needed a solution that provided the same level of durability while eliminating the risk of marking the rims. Additionally, the replacement needed to be indestructible, lightweight, and suitable for the heavy-duty use typical in automotive workshops.
Solution:
We collaborated with the client to develop custom polyurethane (PU) components to replace the alloy jaw clamps. PU was chosen for its combination of durability, flexibility, and non-marking properties, making it the ideal material for the task. Our fabrication process included precise moulding and machining techniques to ensure that the PU clamps could withstand the heavy forces applied during tyre changing while protecting the rims from any surface damage.
Using advanced CNC machining and precision moulding, we created PU parts with a custom-fit design that perfectly integrated into the client’s existing equipment. The indestructible nature of the PU material provided enhanced longevity, ensuring that the clamps could endure repeated use without degradation.
Result:
The fabricated PU parts effectively solved the problem, providing the client with a non-marking, durable alternative to alloy clamps. The client reported zero damage to tyre rims following the implementation of the PU components, along with a reduction in the overall wear and tear of their tyre changing machines. Additionally, the lighter weight of the PU components contributed to easier handling and reduced operator fatigue, increasing the overall efficiency of their workshops.
This solution exemplifies the versatility and strength of our custom plastic fabrication services, delivering both functional and material benefits tailored to meet the specific challenges of industrial applications.
Customisation Options for Plastic Fabrication
At Poly Synthesis, we recognise that each project comes with unique requirements. To ensure our solutions meet the specific needs of your application, we offer a variety of customisation options, allowing us to deliver precision-engineered plastic components tailored to your exact specifications:
We provide cut-to-size fabrication to ensure that each plastic sheet or component is made to the precise dimensions required for your project. Whether it’s large panels or intricate parts, we make sure that every piece fits perfectly, reducing material waste and simplifying the installation process.
We offer precision bending and shaping services for projects requiring more than flat sheets. Our capabilities allow us to create custom ducting, curved barriers, or angled panels that fit seamlessly into complex designs. This service is ideal for producing components that need to conform to specific forms or designs.
Our welding services, including butt welding and extrusion welding, allow us to join plastic sheets and components seamlessly. This is especially important for applications such as fluid containment systems or structural components, where strength and leak-proof connections are critical.
Beyond the fabrication process, we provide comprehensive project management services to ensure that your project is completed efficiently and on time. From initial design consultations through to final delivery, we manage every stage of the project, coordinating material sourcing, fabrication, quality assurance, and installation support. This holistic approach ensures that your fabrication project is seamless, with clear communication and expert oversight at every step.
Industries We Serve with Custom Plastic Fabrication
At Poly Synthesis, we understand that each industry has specific needs when it comes to custom plastic fabrication. Whether it’s providing durable, chemical-resistant, or precisely tailored components, our fabrication services are designed to offer specialised solutions for various sectors. Our expertise in plastic welding, cutting, and machining ensures that every project is executed to the highest standards of quality and reliability.
In the mechanical engineering sector, precision is key. Our custom plastic fabrication services are used to create components that are integral to the safe and efficient operation of machinery. We provide solutions for fluid storage, machine protection, and the fabrication of complex parts that enhance performance and reduce wear and tear on equipment. With our expertise in handling HDPE, PP, and PVC-U, we ensure that each fabricated component integrates seamlessly into your mechanical systems.
Applications:
- Custom fluid storage tanks for hydraulic systems
- Machine guards and protective barriers
- Fabricated components for cooling and lubrication systems
For industries involved in chemical handling, it’s crucial to have components that can withstand corrosive substances and harsh environments. Our custom plastic fabrication services focus on creating chemical-resistant tanks, piping systems, and barriers made from materials such as PP-H, HDPE, and PVDF. These materials provide excellent resistance to acids, bases, solvents, and other aggressive chemicals, ensuring long-lasting safety and performance.
Applications:
- Fabricated chemical storage tanks and containers
- Piping systems for corrosive fluids
- Custom chemical-resistant barriers for processing plants
Water treatment facilities depend on high-quality, durable, and leak-proof components to handle both treated and untreated water, as well as the chemicals used in the purification process. Our fabricated components, including custom plastic tanks, pipes, and flow control systems, are designed to manage large volumes of water while resisting degradation from chemicals and environmental stresses. HDPE and PVC-U are popular materials for water treatment applications due to their chemical resistance and durability.
Applications:
- Fabricated tanks for chemical storage in water treatment
- Piping systems for water distribution
- Custom containment systems for wastewater and sludge management
Mining and mineral processing operations require fabrication solutions that can withstand harsh conditions and heavy wear. Our custom plastic fabrication services provide abrasion-resistant tanks, piping, and storage systems that handle chemicals, slurry, and other materials used in mining. HDPE, PP-H, and PVDF are commonly used in our fabricated components due to their durability and ability to withstand abrasive substances.
Applications:
- Fabricated slurry tanks for mineral processing
- Piping and storage systems for chemicals used in extraction
- Custom solutions for process water containment in mining operations
In the RV industry, custom plastic fabrication is essential for creating lightweight, durable, and space-efficient components. We provide solutions such as freshwater tanks, greywater and blackwater tanks, and other specialised storage systems designed to fit perfectly within the compact space of recreational vehicles. Our components are crafted to ensure durability, easy installation, and safe storage of both drinking and wastewater.
Applications:
- Freshwater tanks for RV water supply
- Custom greywater tanks for wastewater storage
- Blackwater tanks for sewage management in RVs
In the boating and marine industry, the need for corrosion-resistant and durable components is paramount. Our plastic fabrication services provide lightweight and long-lasting tanks, piping, and barriers built to withstand exposure to saltwater and UV radiation. HDPE and PVC-U are commonly used materials that offer high resistance to corrosion while maintaining the strength needed for marine environments.
Applications:
- Freshwater and fuel storage tanks for marine vessels
- Custom bilge water management systems
- Wastewater storage tanks for boats and yachts
In civil engineering, our custom plastic fabrication services are integral to large-scale infrastructure projects. From rainwater harvesting to chemical containment systems, we provide fabricated components that ensure long-term performance under challenging environmental conditions. Our components are designed to integrate seamlessly into construction projects, providing durable solutions for water management, storage, and processing systems.
Applications:
- Custom water tanks for rainwater harvesting
- Chemical storage systems for construction projects
- Piping systems for water distribution in large-scale infrastructure
In commercial and point-of-display sectors, the aesthetic appeal of fabricated components is as important as their functionality. We design and fabricate custom plastic components that not only serve a practical purpose but also enhance the visual presentation of commercial displays, retail units, and promotional fixtures. Our expertise allows us to create visually appealing solutions without compromising on performance or durability.
Applications:
- Custom water tanks for retail displays
- Fabricated components for promotional and advertising displays
- Decorative tanks integrated into commercial environments
CONTACT FORM & APPOINTMENT BOOKINGS
Appointments are essential, please navigate to our contact page for contact options.
Frequently Asked Questions (FAQ)
Q1: What materials do you work with in plastic fabrication?
We work with HDPE, PP, PVC-U, Polycarbonate, and other engineering-grade plastics to meet the specific needs of your project.
Q2: Can you fabricate complex or intricate plastic components?
Yes, we specialise in fabricating complex plastic parts using CNC machining and precision welding, ensuring a perfect fit for even the most intricate designs.
Q3: What industries do you serve with your custom plastic fabrication services?
We serve a wide range of industries, including chemical processing, construction, water management, marine, and mechanical engineering.
Q4: Can you fabricate plastic components for outdoor use?
Absolutely. Our UV-stabilised plastics are designed for outdoor applications and can withstand prolonged exposure to sunlight without degrading.
Q5: What is the lead time for custom plastic fabrication projects?
Lead times vary depending on the complexity and size of the project, but as a local Brisbane manufacturer, we offer faster turnaround times compared to overseas suppliers.
